Duplo iSaddle 2 Stitching System

Duplo iSaddle 2 stitching system

New generation 'smart' Saddle Stitcher, the efficient stitching solution, with quick set up and adjustments times, easy to use for Litho and Digital printers. Ideal for Digital and Litho printers wanting quicker set up times for multiple short runs.

The iSaddle 2 has been engineered to provide the latest technology to allow for the built-in features to maximise output. It can finish up to 5,000 books per hour without operator intervention.

Make-ready is quick and accurate on the Duplo iSaddle 2 through its automatic set-up, all managed from a user-friendly touchscreen PC controller. There are no tools or manual processes required in job changeover, and operators can save an unlimited number of jobs in the system memory for instant recall.

iSaddle 2 Stitching System - Brochure Download | Video

Find out how much a iSaddle 2 Stitching System will cost using lease finance or HP. Contact Mayday for the best finance quote.


iSaddle 2

Max Booklet 1-up Production Speed: 5,000 A5-booklets/hr (1 subset) up to 10 sheets
Booklet production can vary depending upon the number of pages and subsets
  Folding Capacity: 2-10 Sheets
Max Booklet 2-up Production Speed: Up to 9,000 booklets/hr (when connected with DKT-200 Trimmer)   Max Scoring Thickness: 1.0 mm
Max Booklet Thickness: 6 mm (30 sheets of 80 gsm, 120 pages booklet)   Fine Adjustment: Front 0.1 mm
Flat Sheet Size:
Max Flat Sheet Size over 500 mmin length
Max 356 mm (W) x 508 mm (L)
Max 230 mm (W) x 610 mm (L)
Min 120 mm (W) x 210 mm (L)
  Max Stitching Capacity: 3 mm (30 Sheets of 80 gsm)
Finished Untrimmed Booklet size: Max 356 mm (W) x 254 mm (L)
Min 120 mm (W) x 105 mm (L)
  Min/Max Stitching Head:
Distance (1-up)
60 - 306 mm
Finished Booklet Size 1-up :Production:
Max Booklet size over 500 mm in length:
Max 350 mm (W) x 250 mm (L)
Min 120 mm (W) x 75 mm (L)
Max 210 mm (W) x 305 mm (L)
  Stitching Head Distance: 60 mm (55 mm in fine adjustment mode)
Finished Booklet Size 2-up :Production
1 stitch in each booklet
Max 174 mm (W) x 254 mm (L)
Min 90 mm (W) x 75 mm (L)
  Stitching Heads: Standard Fitting: 2x Hohner 43/6S
Optional: Up to 4 Heads
Paper Weight Fine quality paper
Flat Sheet Size over 500 mm in Length
Art/Coated paper:
Flat Sheet Size over 500 mm in Length
from 64 gsm to 157 gsm
from 64 gsm to 300 gsm
from 81.4 gsm or more
from 84.9 gsm to 157 gsm
from 84.9 gsm to 300 gsm
from 104.7 gsm or more
  Control Panel: PC Control
DBMS-T Trimmer Front Knives: Max/Min Trim 2-25 mm
Up to 75 mm with 12 pages or less
6 mm
  Job Memories: Infinite from PC Controller
DKT-200 Head and Foot Knives:
DKT-200 Options
Max/Min trim 2-60 mm
30 mm Max trim for each knife
6 mm Gutter Cut knives
4mm Gutter knife
9mm Gutter Knife
Offset Trim with manual control (from 1 to 21 mm)
6.4 mm Diameter 2 Hole Punch
Kicker/Batching Unit
  Folding Rollers: Automatic Mechanism
      Scoring Wheels (Double): Springloaded with Manual Height Adjustment
      Error Detect Sensors: Stitching Wire (on the Saddle); Paper Feed; Paper Jam, Safety Guards
      Power Supply: 200 - 240V 50/60Hz 950 W
      Dimensions DBMS-F Folder:
- Net weights: DBMS-S Stitcher:
DBMS-T Trimmer:
DKT-200 & DKT-LS:
1411mm(W) x 920mm(D) x 898mm(H) - 343kg
1845mm(W) x 935mm(D) x 1162mm(H) - 427kg
718mm(W) x 700mm(D) x 1187mm(H) - 275kg
2302mm(W) x 700mm(D) x 1169mm(H) - 472kg
      Connecting Devices: up to 4 DSC-10/60i Collating Towers
DSF-2200 Sheet Feeder
DKT-200 Head and Foot Trimmer
DCR-ST Stacker (Criss Cross)
400STR Stacker (Straight & Offset Stacking)
      Options: 3 or 4 Hohner Flat/Loop heads
6 Page Cover Insert Kit (for DSC10/60i only)
Sheet by Sheet Air Kit

DSC-10/60i Suction Tower Collator

Configurations: iSaddle and iSaddle Duetto   AMS+ Feeding System
Total Feed Control on Each Bin
Ability to increase the flow of air and vacuum on each bin
Ability to increase the Strength of air and vacuum on each bin
Ability to adjust the feed timing
Twin belt drive on conveyor
Ability to adjust the sheet overlap
Automatic ejection of faulty sets
Stand-by or waiting mode
Bin Capacity: 65 mm   Power Supply: 220 - 240V 50/60Hz 5.3A 980W
Paper Size: Max 356 mm (W) x 508 mm (L)
Min 105 mm (W) x 148 mm (L)
  Net Weight: 303.5 Kg
Paper Size Over 508 mm in Length: Max 230 mm (W) x 610 mm (L)   Dimensions: 855 mm (D) x 830 mm (W) x 1972 mm (H)
Paper Weight: from MIN 52 gsm to MAX 300 gsm   Connecting devices: iSaddle (up to 4x DSC10/60i Towers)
DBM-500 & DBM-350
DSF-2200 Sheet Feeder
(also in Duetto configuration)
DCR-ST Stacker (Criss Cross)
400STR Stacker (Straight & Offset Stacking)
Max Booklet Processing Speed: 5,000 A5 Booklets into iSaddle System
Up to 10,000 A5 sets/hr into Jogger or Stacker
  Options: Ultrasonic Double Sheet Detection
Barcode Reader Kit (not available at launch)
Bi-directional Feeding
Detection: Miss, Double, Paper Jam and Empty Bin Sensors      
Counters: Total, Batch, Set Reject      
Controls: PC Controlled Job programming, save and recall, automated set-up
Microsoft Windows-based GUI
(Graphical User Interface)
Features: Block Mode
Programmable Intelligent Bin Feeding
A4 landscape
Hand Marry Mode
Hand Feeding Mode

DSF-2200 Sheet Feeder

Configurations: iSaddle Digital or iSaddle Duetto   Optional Barcode
Reader Kit
1D & 2D Barcode recognition on both trays
Codes Supported: Code 39, 93, 128, 2of5, Datamatrix
Paper Capacity: Main feed tray: 200 mm media stack height
Auxilary feed tray: 65 mm media stack height
  Options: Trail Edge Air Kit (Extra air for long sheet sizes up to 610 mm in Length)
Pre-loading Tray kit (Pre-loading stack of sheets on trolley)
Paper Size: Max 356 mm (W) x 508 mm (L)   Power supply: 220 - 240V 50/60Hz 1.1 A 260W
Paper Size Over 508 mm in Length:(optional) Max 230 mm (W) x 610 mm (L)
Min 105 mm (W) x 200 mm (L)
  Net Weights: 115 Kg
 Paper Weight: from 60 gsm to 300 gsm   Dimensions: 920 mm (W) x 750 mm (D) x 843.5 mm (H)
Controls: PC Controlled Job programming, save and recall, atutomated set-up
Microsoft Windows-Based GUI
(Graphical User Interface)
Standard Features: OMR (Optical Mark Reader) end-of-set mark reader
Ultrasonic Double Sheet Detection
Hand Feeding
Active Anti-Static bar