New generation 'smart' Saddle Stitcher, the efficient stitching solution, with quick set up and adjustments times, easy to use for Litho and Digital printers. Ideal for Digital and Litho printers wanting quicker set up times for multiple short runs.
The iSaddle 2 has been engineered to provide the latest technology to allow for the built-in features to maximise output. It can finish up to 5,000 books per hour without operator intervention.
Make-ready is quick and accurate on the Duplo iSaddle 2 through its automatic set-up, all managed from a user-friendly touchscreen PC controller. There are no tools or manual processes required in job changeover, and operators can save an unlimited number of jobs in the system memory for instant recall.
Specifications
iSaddle 2
| Max Booklet 1-up Production Speed: | 5,000 A5-booklets/hr (1 subset) up to 10 sheets Booklet production can vary depending upon the number of pages and subsets | Folding Capacity: | 2-10 Sheets | |
| Max Booklet 2-up Production Speed: | Up to 9,000 booklets/hr (when connected with DKT-200 Trimmer) | Max Scoring Thickness: | 1.0 mm | |
| Max Booklet Thickness: | 6 mm (30 sheets of 80 gsm, 120 pages booklet) | Fine Adjustment: | Front 0.1 mm | |
| Flat Sheet Size: Max Flat Sheet Size over 500 mmin length | Max 356 mm (W) x 508 mm (L) Max 230 mm (W) x 610 mm (L) Min 120 mm (W) x 210 mm (L) | Max Stitching Capacity: | 3 mm (30 Sheets of 80 gsm) | |
| Finished Untrimmed Booklet size: | Max 356 mm (W) x 254 mm (L) Min 120 mm (W) x 105 mm (L) | Min/Max Stitching Head: Distance (1-up) | 60 - 306 mm | |
| Finished Booklet Size 1-up :Production: Max Booklet size over 500 mm in length: | Max 350 mm (W) x 250 mm (L) Min 120 mm (W) x 75 mm (L) Max 210 mm (W) x 305 mm (L) | Stitching Head Distance: | 60 mm (55 mm in fine adjustment mode) | |
| Finished Booklet Size 2-up :Production 1 stitch in each booklet | Max 174 mm (W) x 254 mm (L) Min 90 mm (W) x 75 mm (L) | Stitching Heads: | Standard Fitting: 2x Hohner 43/6S Optional: Up to 4 Heads | |
| Paper Weight Fine quality paper Cover: Flat Sheet Size over 500 mm in Length Art/Coated paper: Cover: Flat Sheet Size over 500 mm in Length | from 64 gsm to 157 gsm from 64 gsm to 300 gsm from 81.4 gsm or more from 84.9 gsm to 157 gsm from 84.9 gsm to 300 gsm from 104.7 gsm or more | Control Panel: | PC Control | |
| DBMS-T Trimmer Front Knives: | Max/Min Trim 2-25 mm Up to 75 mm with 12 pages or less 6 mm | Job Memories: | Infinite from PC Controller | |
| DKT-200 Head and Foot Knives: DKT-200 Options | Max/Min trim 2-60 mm 30 mm Max trim for each knife 6 mm Gutter Cut knives 4mm Gutter knife 9mm Gutter Knife Offset Trim with manual control (from 1 to 21 mm) 6.4 mm Diameter 2 Hole Punch Kicker/Batching Unit | Folding Rollers: | Automatic Mechanism | |
| Scoring Wheels (Double): | Springloaded with Manual Height Adjustment | |||
| Error Detect Sensors: | Stitching Wire (on the Saddle); Paper Feed; Paper Jam, Safety Guards | |||
| Power Supply: | 200 - 240V 50/60Hz 950 W | |||
| Dimensions DBMS-F Folder: - Net weights: DBMS-S Stitcher: DBMS-T Trimmer: DKT-200 & DKT-LS: | 1411mm(W) x 920mm(D) x 898mm(H) - 343kg 1845mm(W) x 935mm(D) x 1162mm(H) - 427kg 718mm(W) x 700mm(D) x 1187mm(H) - 275kg 2302mm(W) x 700mm(D) x 1169mm(H) - 472kg | |||
| Connecting Devices: | up to 4 DSC-10/60i Collating Towers DSF-2200 Sheet Feeder DKT-200 Head and Foot Trimmer DCR-ST Stacker (Criss Cross) 400STR Stacker (Straight & Offset Stacking) | |||
| Options: | 3 or 4 Hohner Flat/Loop heads 6 Page Cover Insert Kit (for DSC10/60i only) Sheet by Sheet Air Kit |
DSC-10/60i Suction Tower Collator
| Configurations: | iSaddle and iSaddle Duetto | AMS+ Feeding System Total Feed Control on Each Bin | Ability to increase the flow of air and vacuum on each bin Ability to increase the Strength of air and vacuum on each bin Ability to adjust the feed timing Twin belt drive on conveyor Ability to adjust the sheet overlap Automatic ejection of faulty sets Stand-by or waiting mode | |
| Bin Capacity: | 65 mm | Power Supply: | 220 - 240V 50/60Hz 5.3A 980W | |
| Paper Size: | Max 356 mm (W) x 508 mm (L) Min 105 mm (W) x 148 mm (L) | Net Weight: | 303.5 Kg | |
| Paper Size Over 508 mm in Length: | Max 230 mm (W) x 610 mm (L) | Dimensions: | 855 mm (D) x 830 mm (W) x 1972 mm (H) | |
| Paper Weight: | from MIN 52 gsm to MAX 300 gsm | Connecting devices: | iSaddle (up to 4x DSC10/60i Towers) DBM-500 & DBM-350 DSF-2200 Sheet Feeder (also in Duetto configuration) DCR-ST Stacker (Criss Cross) 400STR Stacker (Straight & Offset Stacking) | |
| Max Booklet Processing Speed: | 5,000 A5 Booklets into iSaddle System Up to 10,000 A5 sets/hr into Jogger or Stacker | Options: | Ultrasonic Double Sheet Detection Barcode Reader Kit (not available at launch) Bi-directional Feeding | |
| Detection: | Miss, Double, Paper Jam and Empty Bin Sensors | |||
| Counters: | Total, Batch, Set Reject | |||
| Controls: | PC Controlled Job programming, save and recall, automated set-up Microsoft Windows-based GUI (Graphical User Interface) | |||
| Features: | Block Mode Programmable Intelligent Bin Feeding A4 landscape Hand Marry Mode Hand Feeding Mode |
DSF-2200 Sheet Feeder
| Configurations: | iSaddle Digital or iSaddle Duetto | Optional Barcode Reader Kit | 1D & 2D Barcode recognition on both trays Codes Supported: Code 39, 93, 128, 2of5, Datamatrix | |
| Paper Capacity: | Main feed tray: 200 mm media stack height Auxilary feed tray: 65 mm media stack height | Options: | Trail Edge Air Kit (Extra air for long sheet sizes up to 610 mm in Length) Pre-loading Tray kit (Pre-loading stack of sheets on trolley) | |
| Paper Size: | Max 356 mm (W) x 508 mm (L) | Power supply: | 220 - 240V 50/60Hz 1.1 A 260W | |
| Paper Size Over 508 mm in Length:(optional) | Max 230 mm (W) x 610 mm (L) Min 105 mm (W) x 200 mm (L) | Net Weights: | 115 Kg | |
| Paper Weight: | from 60 gsm to 300 gsm | Dimensions: | 920 mm (W) x 750 mm (D) x 843.5 mm (H) | |
| Controls: | PC Controlled Job programming, save and recall, atutomated set-up Microsoft Windows-Based GUI (Graphical User Interface) | |||
| Standard Features: | OMR (Optical Mark Reader) end-of-set mark reader Ultrasonic Double Sheet Detection Hand Feeding Active Anti-Static bar |
For further information, please contact the Mayday Office: 01284 701 571 -
Jim Fox: 07703 461 163 - Clive Allum: 07557 281 479 - Stuart Dewar: 07867 454 438
For further information, please contact the Mayday Office: 01284 701 571.
Jim Fox | 07703 461 163 |
Clive Allum | 07557 281 479 |
Stuart Dewar | 07867 454 438 |
E&OE